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Sea Tel, Inc.
4030 Nelson Avenue
Concord, CA 94520
Tel: (925) 798-7979
Fax: (925) 798-7986
Email: sea[email protected]om
Web: www.cobham.com\seatel
Sea Tel Europe
Unit 1, Orion Industrial Centre
Wide Lane, Swaythling
Southampton, UK S0 18 2HJ
Tel: 44 (0)23 80 671155
Fax: 44 (0)23 80 671166
Email: sea[email protected]om
Web: www.cobham.com\seatel
Sea Tel Inc doing business as Cobham SATCOM
July 10, 2009 Document. No. 130374 Revision A
CAUTION:
This stabilized antenna system is designed to be used with transmit/receive equipment manufactured
by others. Refer to the documentation supplied by the manufacturer which will describe potential hazards,
including exposure to RF radiation, associated with the improper use of the transmit/receive equipment. Note that
the transmit/receive equipment will operate independently of the stabilized antenna system. Prior to work on
the stabilized antenna system, the power to the transmit/receive system must be locked out and
tagged.
When the transmit/receive system is in operation, no one should be allowed anywhere within the radiated
beam being emitted from the reflector.
The ultimate responsibility for safety rests with the facility operator and the individuals who work
on the system.
INSTALLATION AND OPERATION MANUAL
FOR SEA TEL BROADBAND-AT-SEA TRANSMIT / RECEIVE SYSTEM
MODEL: 6009-33 WITH SELECTABLE CO-POL OR CROSS-POL
RECEIVE
PRELIMINARY
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Inhaltsverzeichnis

Seite 1 - PRELIMINARY

Sea Tel, Inc. 4030 Nelson Avenue Concord, CA 94520 Tel: (925) 798-7979 Fax: (925) 798-7986 Email: [email protected] Web: www.cobham.com\seatel

Seite 2

6009-33 Broadband At Sea Introduction 1-2 Figure 1-1 Series 09 Simplified Block Diagram 1.4. General scope of this manual This manual describes

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Operation 6009-33 Broadband At Sea 2-1 2. Operation Operation of your system is accomplished from the DAC-2202 Antenna Control Unit (ACU). Refer t

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6009-33 Broadband At Sea Operation 2-2 2.7. Low Noise Block Converter Operation/Selection: There are three controls applicable to the LNB's in

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Installation 6009-33 Broadband At Sea 3-1 3. Installation Your antenna pedestal comes completely assembled in its radome. This section contains in

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6009-33 Broadband At Sea Installation 3-2 3.4. Installing the ADE The antenna pedestal is shipped completely assembled in its radome. WARNING:

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Installation 6009-33 Broadband At Sea 3-3 7. Bolt or weld the legs of the radome base frame directly to the ship's deck. If the deck is uneve

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6009-33 Broadband At Sea Installation 3-4 3.6. Below Decks Equipment. 3.6.1. System Configuration Figure 3-1 Series 09 Simplified Block Diagram

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Installation 6009-33 Broadband At Sea 3-5 3.6.4. You will connect you Ships Gyro Compass input to the appropriate screw terminals on these strip. T

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6009-33 Broadband At Sea Installation 3-6 This Page Intentionally Left Blank PRELIMINARY

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Set-up & Configuration 6009-33 Broadband At Sea 4-1 4. Set-up & Configuration The components in the system will have been configured with I

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ii These commodities, technology or software were exported from the United States in accordance with the Export Administration Regulations. Diversi

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6009-33 Broadband At Sea Set-up & Configuration 4-2 Figure 4-1 Antenna stops In-line with Bow your transmit polarity and is much more accurate

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Set-up & Configuration 6009-33 Broadband At Sea 4-3 Figure 4-2 Antenna stopped before the Bow Figure 4-3 Antenna stops past the Bow If the a

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6009-33 Broadband At Sea Set-up & Configuration 4-4 4.4.2. To enter the calculated HFO value, press & hold both LEFT and RIGHT arrows for s

Seite 16

Set-up & Configuration 6009-33 Broadband At Sea 4-5 4.7. TRACK DISP This parameter set the selections that the user will see in the Tracking -

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6009-33 Broadband At Sea Set-up & Configuration 4-6 4.8. Default Setup Parameters The following table shows the factory default parameters fo

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Functional Testing 6009-33 Broadband At Sea 5-1 5. Functional Testing If not already ON, Turn ON the Power switch on the front panel of the ACU. 5.

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6009-33 Broadband At Sea Functional Testing 5-2 5.5. Four Quadrant Tracking Test This verifies that the antenna moves in the correct response to t

Seite 20

Functional Testing 6009-33 Broadband At Sea 5-3 5.7. Test Broadband Operation Open you Internet Browser and access several internet sites, email or

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6009-33 Broadband At Sea Functional Testing 5-4 This Page Intentionally Left Blank PRELIMINARY

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Scheduled Preventive Maintenance 6009-33 Broadband At Sea 6-1 6. Scheduled Preventive Maintenance 6.1. Lowest Replaceable Unit Locations 1 Rad

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PRELIMINARY

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6009-33 Broadband At Sea Scheduled Preventive Maintenance 6-2 6.3. Monthly Operator Checks Description of Maintenance Operator Check 1.1.1.

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Scheduled Preventive Maintenance 6009-33 Broadband At Sea 6-3 3. Note the current peak ACG value. Press the Tracking key to toggle Tracking OFF, p

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6009-33 Broadband At Sea Scheduled Preventive Maintenance 6-4 c. If the damage is at the power ring, replace the power ring (refer to the “replacin

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Scheduled Preventive Maintenance 6009-33 Broadband At Sea 6-5 e. Verify that the ends of the chain tensioner spring are properly hooked in the brac

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6009-33 Broadband At Sea Scheduled Preventive Maintenance 6-6 13. Inspect the alignment of the belt through the motor drive sprocket and the driven

Seite 29

Scheduled Preventive Maintenance 6009-33 Broadband At Sea 6-7 4. Rotate the pedestal through full range of cross-level rotation (+/- 30 degrees).

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6009-33 Broadband At Sea Scheduled Preventive Maintenance 6-8 This Page Intentionally Left Blank PRELIMINARY

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-1 7. Maintenance and Troubleshooting This section describes the theory of operation to a

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-2 OFF to balance the antenna. . Do NOT remove any of the drive belts. Balancing is acco

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-3 • The Level display should decrease (plots below red line) as the antenna requires dr

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PRELIMINARY

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-4 Step 2: Press ‘ENTER’ key to go to Pol Offset window and verify setting is 0040. (I

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-5 (Fig 1.1) (Fig 1.2) Step 10: On the ACU, push ‘ENTER’ key

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-6 7.2.4. To Reset/Reinitialize the Antenna: Pressing Reset on the ACU front panel does

Seite 38

Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-7 7.2.6. Replacing the Rubber Bumpers Use Sea Tel replacement kit 129978 11. Using a

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-8 3. Install the replacement flow control valves in the side of the pneumatic dampener.

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-9 5. Loosen, remove and discard the bottom bolt of the pneumatic dampener assembly. 6.

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-10 7.3. Pedestal Control Unit Configuration – Series 09 The PCU is designed to be used

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-11 7.4. Troubleshooting 7.4.1. RF Flow: Cross-Pol/Co-Pol switching and Quad Band LNBs

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-12 The output port of the coax switch is connected to the L-band port Pedestal M&C Mu

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-13 7.4.3. Troubleshooting using DacRemP While troubleshooting a Sea Tel 3-Axis Antenna S

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Introduction 6009-33 Broadband At Sea v 1. INTRODUCTION ...

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-14 cable binding, or wind loading. If these forces cause the antenna to mis-point by mor

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-15 Elevation Axis physically moved CW. (reflector slightly pushed up) and then physically

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-16 7.4.6. Open Loop Motor Test The DacRemP Comm Diagnostics Window provides a means to

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-17 input is corrupt, not stable or not consistently accurate the tracking errors will bec

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-18 2. Left mouse click on the icon. 3. Right mouse click on the icon. This will disp

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-19 PCU Status (Word 2) Az Target Indicates the antenna is currently targeting a pre-dete

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-20 2. Left mouse click on the icon. 3. Left Mouse click on the “?@ PCU GPS position,

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Maintenance and Troubleshooting 6009-33 Broadband At Sea 7-21 Furuno default value is in Japan at 34.4N 135.2E (@3444,N,13521,E,,_). After acquiring

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6009-33 Broadband At Sea Maintenance and Troubleshooting 7-22 This Page Intentionally Left Blank PRELIMINARY

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6009-33 Technical Specifications 6009-33 Broadband At Sea 8-1 8. 6009-33 Technical Specifications The specifications of your 6006 antenna system ar

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6009-33 Broadband At Sea Introduction vi 4.8. DEFAULT SETUP PARAMETERS ...

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6009-33 Broadband At Sea 6009-33 Technical Specifications 8-2 8.3. TX Radio Package SSPBUC (Block Up-Converter) NJRC 5017, 8 Watt SSPBUC Co-Pol Di

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6009-33 Technical Specifications 6009-33 Broadband At Sea 8-3 8.5. Radome Assembly, 66” Type Tuned “A” sandwich Material Composite foam/laminat

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6009-33 Broadband At Sea 6009-33 Technical Specifications 8-4 8.6. Pedestal Control Unit The PCU Assembly contains 2 Printed Circuit Boards (PCBs)

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6009-33 Technical Specifications 6009-33 Broadband At Sea 8-5 8.8.2. Chemically Active Substances Environmental Condition Test Level Sea Salt

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6009-33 Broadband At Sea 6009-33 Technical Specifications 8-6 8.10. Cables 8.10.1. Antenna Control Cable (Provided from ACU to the Base MUX) RS-42

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DRAWINGS 6009-33 Broadband At Sea 9-1 9. DRAWINGS The drawings listed below are provided as a part of this manual for use as a diagnostic reference

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6009-33 Broadband At Sea DRAWINGS 9-2 This Page Intentionally Left Blank PRELIMINARY

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV1 1 130342-1 GENERAL ASS'Y, 6009-33EAA2 1 130307-1 RADOME AS

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PRELIMINARY

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11130342-1GENERAL ASS'Y, 6009-33EAA41125651-3FEED ASS'Y

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Introduction 6009-33 Broadband At Sea vii 8. 6009-33 TECHNICAL SPECIFICATIONS ...

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV602115492-1ADAPTER, N(F)-SMA(F), W/FLANGEEAC1611116466ROTARY JOIN

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV1321116298-3INTERFACE HARNESS ASS'Y, PC TO MODEAF51331119479

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11130292-1PEDESTAL ASS'Y, 6009 EAB21130293-1EQUIPMENT FRAME

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11125650-2ANTENNA ASS'Y, 6006 KU-BAND, SMW LNEAD24125488-4SP

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11125755-3POWER SUPPLY ASS'Y, 48V, 300W W/D-SEAG21129308-1PC

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6009-33 Broadband At Sea Introduction viii This Page Intentionally Left Blank PRELIMINARY

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11123861MOUNTING PLATEEAA222126288-17UNISTRUT, 1-5/8 H-CHANNEL, 1

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11127280-2WAVEGUIDE FILTER, KU-BAND, RX/REJECEAA21128534-3WAVEGUI

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11130306-181 INCH, RADOME FABRICATION, TUNEDEAX121120881HARDWARE

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11119707-1BASE FRAME ASS'Y, 80.8 INCH, STEEL, 21EAB21124460-

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Introduction 6009-33 Broadband At Sea 1-1 1. Introduction WARNING: RF Radiation Hazard - This stabilized antenna system is designed to be used

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11/12/08X1129755SEA TELSCHEMATIC, PEDESTAL, XX09SCALE: SHEET: OFREVISION RECORDDATE:APPROVED:LTR ECO NO:654321DRAWING NO:DCBATITLE:COMPANY:RELEASE

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11112657MACHINING, TERMINAL MOUNTING STRIPEAD21126865-2PCB ASS&ap

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FIND QTY PART NO DESCRIPTION REFERENCE DESIGNATORSINGLE LEVEL MFG BILL OF MATERIALREV11116880PANEL MACHINING, RACK, BASE MUXEAF21129613-2MODEM ASS&apo

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